Monday, 6 November 2017

OUR PRODUCTS:



PRIMARY METALS:

Quaker is number one worldwide chemical specialty manufacturer of rolling lubricants used for the hot and cold rolling of steel. The company is leading producer of corrosion preventives that protect metal during  storage and shipment.

Market served                                              A partial list of products                  Product Range    
Cold Rolling steel                                          Cold Rolling Coolant                           QUAKEROL                                                                                          Tinplate Rolling                                    QUAKEROL 
Hot Rolling steel                                           Hot Rolling Coolants                           QUAKEROL
Nonferrous Metal Processing                    Non ferrous Rolling                             QUAKERAL
Surface Treatment                                       Wet Temper Fluids                              QWERL
                                                                        Cleaners                                                QUAKERCLEAN
                                                                        Corrosion Preventives                         FERROCOAT
                                                                        Passivation                                            PRIMECOAT
.                                                                       Inhibitor                                                QUAKER INHIBITOR
                                                                        Plating                                                   QUAKER STANTEK
Grease                                                           Grease                                                   QUAKERTEK
                                                                                                                                       QUINTOPLEX
                                                                                                                                       QUINTOLITH 
 
METAL WORKING:
Quaker products and services are designed to improve metalworking industry efficiencies and processes. Quaker metalworking compounds find multiple applications in industries that change the shape of metal through machining and grinding or other forming processes, such as manufacture of automobile body panels, engine and transmissions.  

Market served                                            A partial list of products                    Product Range
Aerospace                                                    Machining and grinding coolants     QUAKERCOOL 
Automotive                                                 Cutting oils                                            QUAKERCUT  
Bearing                                                         Corrosion Preventives                        FERROCOTE
Heavy Duty Equipment                             Cleaners                                                QUAKERCLEAN
Original Equipment Manufacturers        Drawing & Stamping Fluids               QUAKERDRAW
Rail Transit                                                  Chemical Milling/Chemical                RAPID ARMOUR
Die Casting                                                  Processing Maskants                              
                                                                      Fire Resistant Hydraulic Fluids          QUINTOLUBRIC
                                                                      Die Release Agents                             DIE SLICK                                                                                            Plunger Lubricants                              PLUNGER SLICK
                                                                      Specialty Grease                                  QUAKERTEK     

FLUID POWER:
Our Quintolubric 888 series are fire resistant hydraulic fluids approved by Factory Mutual Research. Quintolubric 822 can be handled without operator discomfort and when burned, generates non-toxic, non-noxious smoke.

Quacast series of products are clean burning liquid continuous casting lubricants used in the manufacture of steel.
                                                                                                                                                                             Market served                                         A partial list of products                      Product Range     Hot Rolling                                                 Fire Resistant Hydraulic Fluids           Quintolubric                 
 Tunneling                                                                                                                    Quacast
 Mining
 Theatre                                                                                                                                                            Airport Finger                             
 Metal Casting

TUBE & PIPE:                                                                                                        Quaker supplies complete chemical needs for seamed and seamless Pipe and Tube industry.  

 Market served                                         A partial list of products                 Product Range
Welded Tube & Pipe                                Forming Fluids                                  QUAKERDRAW
Seamless Pipe & Tube                             Hydotester Fluids                             QUAKER  QUAKEROL
                                                                    Machining & Grinding                     QUAKERCOOL 
                                                                    Corrosion Preventives                     FERROCOTE
                                                                    Water Based Coatings                     QUAKERCOAT                                                                                        UV Coating                                        QUAKERCOAT                                                                                       Fire Resistant Hydraulic Fluids       QUINTOLUBRIC                                                                                    Specialty Grease                               QUAKERTEK  


MINING AND TUNNELING:
Products have been developed for specific applications such as mining and tunneling
.
Market Served                               A partial list of products                     Product Range    Mining                                             Speciality Hydraulic Fluids                    QUINTOLUBRIC        
Tunneling                                        Dust Suppresants                                 QUAKER DRYCOTE  
                                                        Dewatering Agents and Drainage Aids MINE TECH
                                                        Gear Oils
                                                        Water Soluble Gel

CANS:
Quaker is the number one global supplies of two piece can-making fluids.

Market served                                A partial list of products                    Product Range
Metal Container                               Cupper Fluids                                       QUAKER QUAKEROL 
                                                        Bodymaker Coolants
                                                        Biocides
                                                        Cleaners  

Sunday, 5 November 2017

QWERL Karachi Pakistan.



QWERL:

Specialty cleaners, lubricants, corrosion preventives used during temper rolling, the final processing of certain steel sheet products. The QWERL® line will give you increased temper roll life, thus providing time and cost savings.
 Featured QWERL® temper mill fluid products include:
 In-Line Wet Temper Fluids
Diluted in water and applied to in-line temper mill rolls to remove solid contaminants from the roll and strip surface. It has excellent detergency to remove solids and improve performance. The fluid is compatible with galvanized steel surfaces and extends the roll life with reduced roll changes for dirt/zinc pickup. It is compatible with most typical rust preventive oils such as FERROCOTE® 61A US and FERROCOTE® EGL-1 for maximum performance.

Wet Temper Fluids
Diluted in water and used on temper mill rolls as a solution to remove iron, carbon and other contaminants from the roll and strip surface. This fluid improves strip quality by lessening roll in dirt defects, provides for superior detergency and features effective corrosion packaging for trapped water corrosion prevention.

High Extension Wet Temper Fluids
Provides lubrication for high-extension temper mill products. It is compatible with most typical rust preventive oils like FERROCOTE® 61A US and FERROCOTE® EGL-1 and features an effective nitrite-free corrosion package for trapped water corrosion prevention, synthetic ester lubrication package for high extensions or difficult grades of steel and excellent detergency to remove contaminates. This product is designed for a once-through direct application to mill rolls.









Sunday, 29 October 2017

QUAKERCOOL In Karachi


QUAKERCOOL 

Available In Karachi Pakistan

CASE STUDY – MACHINING & GRINDING


CHALLENGES



A major powertrain manufacturer was using an old soluble oil technology in four of their coolant systems. The soluble oil coolant usage for the facility was 247,926 gallons equating to $2,097,454 for soluble oils alone. Quaker was awarded the Chemical Management contract and wanted to show switching from their old soluble oils to premium fluids would Eliminate the following problems:
  • Increased sump side additive costs
  • Foul odors because of live and dead bacteria and fungi
  • Increased risk of downtime due to blinding of filtration devices
  • Poor mycobacteria resistance
  • Increased dump schedule
  • Increased manpower to re-charge central systems, make pesticide additions and cycle machines over down periods
  • Increase system cleanout costs
  • Increased additive costs
  • Excessive centrifuging
  • Increased scrap
  • Increased waste treatment costs due to higher discharge levels
  • Poor tool life

THE SOLUTION



Quaker put together a proposal showing that although premium fluids cost more per gallon, the manufacturer would still achieve a chemical costs savings, as well as cost savings in the following areas:
  • Additives
  • Manpower
  • Tooling
  • Waste treatment
  • System cleanout
  • Scrap
The manufacturer would also benefit from decreased downtime and improved productivity, along with a decrease in the health and safety concerns related to running soluble oil fluids. With this proposal Quaker gained approval to begin converting the systems to QUAKERCOOL® 3750 BF/3760 BF

FERROCOTE Karachi



CASE STUDY – CORROSION PREVENTIVE
CHALLENGES Karachi


A major producer of bearings wanted to accomplish the following at one of its manufacturing sites:
  • Improve long-term corrosion protection
  • Eliminate an aqueous process cleaning step
  • Reduce manufacturing costs
The bearing producer was using an aqueous process cleaner, followed by heavy oil-based, long-term corrosion preventive oil.  Quaker recommended introducing FERROCOTE® , a final corrosion preventive to:
  • Eliminate the process cleaner and cleaning step
  • Make the handling process easier by replacing the heavy oil with the corrosion preventive
  • Lower application costs

THE SOLUTION



The use of FERROCOTE® resulted in:
  • Elimination of process cleaning solution, a savings of $75,000/yr
  • 20% overall corrosion preventive cost reduction
  • Elimination of the cleaning process transfer step, reducing labor costs by 15%
  • Improved process control resulting in 1.5% fewer part rejections



Quaker Rol

QUAKEROL®

Pickle Line Rolling Oils
Specialty lubricants designed to protect the active steel surface formed during the pickling process from oxidation, staining, and discoloration. Like our specialty greases, these lubricants have been formulated with excellent lubricity and cleanliness. This helps to prevent scratching/gouging that can occur during coiling and to enhance burn-off in annealing. They can also be formulated with a variety of compatibility for various downstream processes to decrease possible contamination.

Pickling of metal is a process where a metal surface is treated to remove impurities like stains, rust and corrosion. This is very important to prevent imperfections on a product. The QUAKEROL® line of pickle oils are specifically designed and engineered for each customer’s specific needs.

Our pickle oils feature our unique ester blends that allow for evaporation and cleanliness out of anneal. The premium synthetic esters are effective boundary lubricants and require minimal maintenance.

If you would like more information about QUAKEROL® or a custom tailored pickle oil solution, please contact ustoday.