QUAKERCOOL In Karachi

QUAKERCOOL 

Available In Karachi Pakistan

CASE STUDY – MACHINING & GRINDING

CHALLENGES

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A major powertrain manufacturer was using an old soluble oil technology in four of their coolant systems. The soluble oil coolant usage for the facility was 247,926 gallons equating to $2,097,454 for soluble oils alone. Quaker was awarded the Chemical Management contract and wanted to show switching from their old soluble oils to premium fluids would Eliminate the following problems:

• Increased sump side additive costs
• Foul odors because of live and dead bacteria and fungi
• Increased risk of downtime due to blinding of filtration devices
• Poor mycobacteria resistance
• Increased dump schedule
• Increased manpower to re-charge central systems, make pesticide additions and cycle machines over down periods
• Increase system cleanout costs
• Increased additive costs
• Excessive centrifuging
• Increased scrap
• Increased waste treatment costs due to higher discharge levels
• Poor tool life

THE SOLUTION

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Quaker put together a proposal showing that although premium fluids cost more per gallon, the manufacturer would still achieve a chemical costs savings, as well as cost savings in the following areas:

• Additives
• Manpower
• Tooling
• Waste treatment
• System cleanout
• Scrap

The manufacturer would also benefit from decreased downtime and improved productivity, along with a decrease in the health and safety concerns related to running soluble oil fluids. With this proposal Quaker gained approval to begin converting the systems to QUAKERCOOL® 3750 BF/3760 BF

FERROCOTE Karachi

CASE STUDY – CORROSION PREVENTIVE

CHALLENGES Karachi

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A major producer of bearings wanted to accomplish the following at one of its manufacturing sites:

• Improve long-term corrosion protection
• Eliminate an aqueous process cleaning step
• Reduce manufacturing costs

The bearing producer was using an aqueous process cleaner, followed by heavy oil-based, long-term corrosion preventive oil.  Quaker recommended introducing FERROCOTE® , a final corrosion preventive to:

• Eliminate the process cleaner and cleaning step
• Make the handling process easier by replacing the heavy oil with the corrosion preventive
• Lower application costs

THE SOLUTION

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The use of FERROCOTE® resulted in:

• Elimination of process cleaning solution, a savings of $75,000/yr
• 20% overall corrosion preventive cost reduction
• Elimination of the cleaning process transfer step, reducing labor costs by 15%
• Improved process control resulting in 1.5% fewer part rejections

Quaker Rol

QUAKEROL®

Pickle Line Rolling Oils

Specialty lubricants designed to protect the active steel surface formed during the pickling process from oxidation, staining, and discoloration. Like our specialty greases, these lubricants have been formulated with excellent lubricity and cleanliness. This helps to prevent scratching/gouging that can occur during coiling and to enhance burn-off in annealing. They can also be formulated with a variety of compatibility for various downstream processes to decrease possible contamination.

Pickling of metal is a process where a metal surface is treated to remove impurities like stains, rust and corrosion. This is very important to prevent imperfections on a product. The QUAKEROL® line of pickle oils are specifically designed and engineered for each customer’s specific needs.

Our pickle oils feature our unique ester blends that allow for evaporation and cleanliness out of anneal. The premium synthetic esters are effective boundary lubricants and require minimal maintenance.

If you would like more information about QUAKEROL® or a custom tailored pickle oil solution, please contact ustoday.